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HPCL Commissions India’s First High-Efficiency Solid Oxide Electrolyser for Green Hydrogen Production

Mumbai: Hindustan Petroleum Corporation Ltd. (HPCL) has achieved a major milestone by commissioning India’s first Solid Oxide-based Electrolyser (SOE) at its HP Green R&D Centre in Bengaluru. This pioneering pilot-scale electrolyzer is designed to generate Green Hydrogen (GH2) with an exceptional purity of 99.99%, marking a significant advancement in green hydrogen technology.

The innovative SOE system utilizes electricity produced by a dedicated Solar+Wind power plant, employing a 20 kW Solid Oxide Electrolyser stack. Importantly, the SOEC does not depend on rare earth materials for its electrodes and electrolytes, making it both sustainable and cost-effective. Furthermore, it boasts an energy consumption rate that is 20-30% lower than other electrolyzer technologies, potentially paving the way for a more economically viable Green Hydrogen Mission.

During the commissioning event, S. Bharathan, Director of Refineries at HPCL, highlighted the progress made by HP Green R&D in driving the company’s energy transition. He emphasized the role of innovation, research, indigenization, cost optimization, and revenue generation in supporting HPCL’s strategic goals.

Building on the capabilities of this SOE system, HP Green R&D Centre plans to conduct further research in several key areas. These include utilizing low-quality steam and waste heat from refineries for hydrogen generation, capturing carbon through co-electrolysis to produce syn-gas and e-fuels, and exploring high-temperature hydrogen for various downstream applications.

With the commissioning of this SOE, HP Green R&D Centre now uniquely hosts all three leading electrolyzer technologies. This enables the simultaneous use of different types of electrolysers to optimize costs and study the impact of the intermittent nature of renewable energy from diverse sources, addressing associated challenges effectively.

HPCL’s successful deployment of this advanced Solid Oxide Electrolyser marks a crucial step towards sustainable energy solutions and reinforces its commitment to innovation in the field of green hydrogen generation.

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